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    Kaizen Copilot

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    Kaizen Copilot helps Industrial Engineers and Production Supervisors boost productivity, quality, and safety on their manual assembly lines. It uses proprietary Generative Artificial Intelligence technology to help improve workstation design and motion economy, balance lines, perform thorough ergonomic evaluations, and accelerate P-FMEA analyses.

    Overview

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    Industrial Engineers (IEs) are often struggling with workload and knowledge sharing which limits their ability to maximize productivity.

    According to the Senior Manager of Industrial Engineering at a leading electronics company, "We can save 10-15 percent in operator headcount on our lines, when we quickly identify non-value add work and minimize cycle times when a new product is introduced."

    Kaizen Copilot uses video recordings of assembly processes to automatically provide actionable suggestions on how individual stations and entire lines can be improved for motion economy, quality, and worker fatigue.

    It further provides state-of-the-art video based ergonomic analyses including the industry-standard REBA, RULA, and OWAS analyses, NIOSH Lifting Guidelines, and SNOOK tables.

    Kaizen Copilot's P-FMEA functionality enables semi-automatic generation and efficient maintenance of FMEA and control plans.

    Highlights

    • 10%-15% immediate productivity boosts through Actionable Recommendation for station and Line Improvement
    • 100x more economical video-based Ergonomic Analyses including REBA, RULA, OWAS, NIOSH, and SNOOK
    • 10x Faster P-FMEA Analysis through Generative AI

    Details

    Delivery method

    Deployed on AWS

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    Pricing

    Kaizen Copilot

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    Pricing is based on the duration and terms of your contract with the vendor. This entitles you to a specified quantity of use for the contract duration. If you choose not to renew or replace your contract before it ends, access to these entitlements will expire.
    Additional AWS infrastructure costs may apply. Use the AWS Pricing Calculator  to estimate your infrastructure costs.

    12-month contract (2)

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    Dimension
    Description
    Cost/12 months
    Kaizen Copilot
    Kaizen Client Cost Per Unit
    $100,000.00
    Kaizen Copilot
    Please request a private offer to cater your required needs
    $100,000.00

    Vendor refund policy

    Retrocausal offers a product performance guarantee

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    Usage information

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    Delivery details

    Software as a Service (SaaS)

    SaaS delivers cloud-based software applications directly to customers over the internet. You can access these applications through a subscription model. You will pay recurring monthly usage fees through your AWS bill, while AWS handles deployment and infrastructure management, ensuring scalability, reliability, and seamless integration with other AWS services.

    Resources

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    Support

    Vendor support

    Online 24/7 support, including access to training programs and calls with On-staff Industrial Engineers. Please contact our support@retrocausal.ai  to request for private offers before subscribing to the public pricing option.

    AWS infrastructure support

    AWS Support is a one-on-one, fast-response support channel that is staffed 24x7x365 with experienced and technical support engineers. The service helps customers of all sizes and technical abilities to successfully utilize the products and features provided by Amazon Web Services.

    Product comparison

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    Accolades

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    Top
    25
    In Automotive
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    10
    In Classification-Image
    Top
    10
    In Anomaly Detection-Video, Object Detection-Video

    Overview

     Info
    AI generated from product descriptions
    Video-Based Process Analysis
    Utilizes video recordings of assembly processes to automatically generate actionable improvement suggestions for workstations and production lines
    Ergonomic Assessment Framework
    Supports multiple industry-standard ergonomic evaluation methods including REBA, RULA, OWAS, NIOSH Lifting Guidelines, and SNOOK tables
    Generative AI Technology
    Employs proprietary artificial intelligence algorithms to analyze and optimize industrial engineering workflows
    Process Failure Mode Analysis
    Enables semi-automatic generation and maintenance of Process Failure Mode and Effects Analysis (P-FMEA) and control plans
    Motion Economy Optimization
    Automatically identifies non-value add work and provides recommendations for minimizing cycle times and improving workstation design
    Artificial Intelligence Detection
    Advanced AI algorithms for detecting manufacturing defects with high precision and unanticipated anomaly identification
    Visual Data Aggregation
    Comprehensive digital capture and processing of product manufacturing data across multiple visual and functional test streams
    Manufacturing Process Analytics
    Smart algorithmic processing of manufacturing data to provide actionable insights for engineering and operations teams
    Failure Analysis Toolset
    Virtual diagnostic tools enabling rapid issue identification and resolution during new product introduction phases
    Quality Control Automation
    Automated conversion of development issue monitoring into production-grade line testing with real-time intercept capabilities
    Computer Vision Technology
    Advanced AI-powered computer vision system that autonomously captures unsafe events in industrial settings
    Video Processing
    On-premise, non-identifiable video processing technology that analyzes existing CCTV infrastructure
    Rule Configuration
    Flexible rule-building feature enabling custom event detection across different workplace environments
    Generative AI Insights
    Gen-AI powered Copilot tool that provides instant, contextual safety insights and risk analysis
    Enterprise Data Analysis
    Multi-site, cross-area safety data analysis capability for comprehensive risk assessment and trend identification

    Contract

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    Standard contract
    No
    No

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