Sold by: Vernaio GmbHÂ
Process Booster X is a real-time production optimization copilot that delivers intelligent, situation-specific recommendations - not just predictions. Powered by Causal AI, it continuously simulates the full production process to understand cause-effect relationships and recommend the right setpoint adjustments before issues arise. Unlike predictive dashboards or rule-based systems, PBX empowers operators with actionable guidance in realtime, optimizing quality, output, and stability - simultaneously. Built for demanding manufacturing environments like nonwovens, paper, converting, gelatin and more, it improves OEE by 3 - 15 percentage points, with ROI typically achieved in under 12 months. PBX is fast to deploy, requires no manual rule-tuning, and scales effortlessly across production lines - fully compatible with your AWS environment.
Overview
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Screenshot of Process Booster X
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Screenshot of Process Booster X
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Process Booster X is a real-time, AI-powered solution for industrial production lines that delivers intelligent, situation-specific recommendations directly to the shopfloor. Acting as a co-pilot for machine operators, it helps teams make the right adjustments at the right time - reducing cost, increasing output, and improving product quality.
Powered by Causal AI, Process Booster X understands how process parameters, machine settings, and quality outcomes influence each other. It doesn't just detect anomalies or surface-level patterns, it simulates the full production process in real time and identifies the root causes behind deviations. This enables PBX to provide precise setpoint recommendations that balance multiple objectives, such as quality, output, and stability, simultaneously, without introducing trade-offs.
Unlike traditional systems built on static rules, dashboards, or single-KPI optimizers, Process Booster X continuously adapts to live production conditions. Its holistic guidance is delivered directly to operators, enabling fast, proactive interventions that prevent issues before they escalate, helping production lines run more smoothly and efficiently.
Built for high-complexity manufacturing environments, PBX easily handles thousands of variables and scales across lines and sites. It's proven in industries like paper, nonwovens, gelatin, converting and tobacco, and adapts well beyond that. Whether deployed in AWS or a customer-controlled cloud, PBX integrates flexibly into existing IT/OT setups.
What sets PBX apart is its ability to deliver value fast:
- Automated model creation from historical process, quality, and setpoint data - no labeled data, rules, or manual tuning required.
- Time to value: Typically up and running in 3 - 6 months.
- ROI in year one, with customers seeing OEE gains of 3 - 15 percentage points
PBX is more than just analytics or alerts, it's real-time decision intelligence for the shopfloor.
To make adoption easy, Vernaio offers a Preliminary Analysis: a no-installation-required, ~3-week engagement where we analyze your historical data and reveal where and how PBX can create measurable impact. It's the fastest way to assess how much performance you're leaving on the table - and what it would take to unlock it.
Highlights
- Real-time, multi-objective optimization with Causal AI: Process Booster X simulates the full production process in real time, delivering situation-specific setpoint recommendations that optimize quality, output, and stability - all at once.
- Intelligent co-pilot for operators on the shopfloor: PBX empowers teams with real-time, actionable guidance - enabling the right adjustments before problems occur. No static rules, no dashboards - just decisions that drive performance.
- Fast time-to-value with automated model creation: PBX builds its master model automatically from historical data - no labels or manual tuning. Preliminary insights in ~3 weeks; full deployment typically completed within 3 - 6 months.
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Dimension | Description | Cost/month |
|---|---|---|
Preliminary Analysis | Initial data analysis to assess improvement potential (~2 weeks) | $9,999.00 |
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Vendor support
Product support is provided through https://support.vernaio.com/Â
Product support is available from Monday to Friday from 9 AM to 5 PM (CET / CEST), excluding public holidays in Bavaria (Germany).
The support language is English and German.
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