Overview
In today’s highly competitive market in the manufacturing industry there is an urgent need to improve process efficiency and effectiveness on the shopfloor to reduce operational costs, lead times and increase quality. Many companies struggle with recurring quality issues, and inefficient problem-solving processes due to manual documentation, siloed expertise, and reactive approaches. AI provides the ideal capabilities to overcome these shopfloor challenges. By analyzing production data in real-time, automating problem documentation, recommending proven solutions, and enabling advanced root cause analysis, AI significantly reduces problem resolution time and enhances first-time-right rates. When integrated throughout shopfloor operations, AI empowers manufacturers to shift from reactive to proactive quality management, delivering substantial productivity improvements and cost savings.
Our AI-augmented shopfloor solution delivers three key benefits:
- Productivity increase: Faster issue identification, description, and classification, combined with enhanced root cause analysis and swift countermeasure definition, delivering 30-60% productivity improvements
- First-time-right improvement: Significant reduction of recurring problems and associated rework loops, achieving 20-50% improvement
- Increased transparency: Comprehensive visibility of top issues and enablement of data-driven decision making across manufacturing operations
Highlights
- Business process augmentation with Agentic AI: By integrating AI into existing shopfloor workflows, manufacturers can streamline operations, automate and standardize problem documentation, and accelerate resolution processes
- Shopfloor problem resolution AI demonstrator: Our solution showcases how AI augments manufacturing processes through multimodal problem capturing, next best action support, AI agent-based root cause analysis, and comprehensive problem transparency
- Deloitte end-to-end manufacturing expertise: We offer comprehensive support for deploying AI in manufacturing environments—from strategy and design to implementation and continuous improvement
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Get in contact with us: Patrik Sojda (psojda@deloitte.de ), Jan Lüttich (jluettich@deloitte.de ), Jonas Siegberg (jsiegberg@deloitte.de ) or Jana Holstein (jholstein@deloitte.de )