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    FPT Flezi Ops: AI-Powered Manufacturing Operations Management

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    FPT's Flezi Ops is an AI-powered Manufacturing Operations Management (MOM) solution built on AWS with a composable microservices architecture - one platform to plan, manage, and optimize factory operations across every line and workstation, delivering real-time visibility, agile re-planning, and automated constraint detection for Industry 4.0 manufacturers.

    Overview

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    FPT's Flezi Ops is the Manufacturing Operations Management (MOM) layer of Flezi Astra, FPT's end-to-end AI-powered manufacturing solution suite. Built on AWS and designed for scalability, flexibility, and change, it orchestrates people, machines, and production workflows above a unified data foundation (Flezi UDP), delivering real-time operational visibility and AI-augmented decision support across the factory floor.

    Traditional MOM/MES systems leave up to 40% of factory productivity unrealized, locked behind rigid architectures, siloed data, and manual decision-making that accounts for 60% of operational choices. Flezi Ops replaces this with composable, microservices-based modules that scale across multiple plants in weeks, not months, delivering full factory layout visualization, real-time workforce visibility, AI-augmented constraint detection, shop floor collaboration, and intelligent disruption response, all from a single operational platform.

    Four Pillars of Flezi Ops:

    1. AI-Augmented Decision Support: Detects constraints and inefficiencies in real time, recommends resource reallocation and production planning adjustments, and augments rather than replaces the workforce.

    2. Real-Time Operational View: End-to-end visualization of full factory layout on a single screen with live visibility into operator skills, availability, and attendance.

    3. Agile Planning and Re-Planning: Data-driven production planning that supports optimization scenarios during disruptions, change events, and product innovation cycles.

    4. Composable Architecture: Microservices-based modules that allow each factory to configure independently while maintaining global enterprise synchronization.

    Business Outcomes:

    • Over 40% productivity improvement across shop floor and management
    • Over 90% workstation visibility coverage
    • Approximately 4-month per-plant full-scale deployment
    • 100% data-driven planning with zero guesswork
    • Reduced management overhead and decision latency

    Scope of Services:

    • Discovery and Enablement: Digital transformation roadmap, governance framework, and prioritized business cases tailored to each manufacturing environment.
    • Co-Creation: Joint solution development aligned to selected operational themes, factory priorities, and production goals.
    • Turnkey Solution: Complete production-ready deployment, from initial configuration and integration to go-live, with minimal burden on internal teams.

    AWS Services & Technologies:

    Services leveraged across engagements may include Amazon EKS (Elastic Kubernetes Service), Amazon S3, Amazon ElastiCache, Amazon RDS, Amazon VPC, Elastic Load Balancing (ELB), AWS Cloud - selected and configured to match each client's architecture and workload requirements.

    Key Differentiators

    • Scalable: Designed to support multi-line, multi-plant, and enterprise-wide manufacturing operations.
    • Adaptable: Connects seamlessly with diverse OT systems, ERP, MES, and other enterprise applications.
    • Flexible: Enables customization of data models, workflows, dashboards, and integrations to meet unique business requirements.

    Highlights

    • AI-Augmented Decision Support & Production Planning: Real-time constraint detection, resource reallocation recommendations, and data-driven production planning optimization for smart factory operations, delivering over 40% productivity improvement with human-in-the-loop AI validation.
    • Composable Microservices Architecture for Multi-Plant MOM/MES: Independently configurable factory modules with global synchronization, enabling full-scale deployment in approximately 4 months per plant with phased, low-risk adoption and no disruption to existing operations.
    • Real-Time Shop Floor Visibility & Workforce Management: End-to-end factory layout visualization, live operator skills and availability tracking, 90%+ workstation visibility coverage, and AI-powered disruption response optimization across all production lines and workstations.

    Details

    Delivery method

    Deployed on AWS
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    Support

    Vendor support

    FPT provides comprehensive support for Flezi Ops deployments including discovery and enablement services with digital transformation roadmaps, governance frameworks, and prioritized business cases tailored to your manufacturing environment. Co-creation services deliver joint solution development aligned to your operational themes and production goals.

    To schedule a discovery workshop and map your current manufacturing capabilities, contact us at aws.marketplace@fpt.com